Archive for March, 2010

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Logic Helper under development

2010/03/04

I’ve struggled with juggling all sorts of tools for development for years, ranging from serial adapters to chip programmers to logic analyzers.  So, I decided to do something about it, but I haven’t gotten far enough yet to use it.

FT4232 Logic HelperThis board is built around the FT4232 from FTDI, which has a total of 32 I/Os in 4 groups of 8.  Each group has a serial port, and the first two have MPSSE (Multi-Protocol Synchronous Serial Engine) blocks capable of doing SPI, I2C, JTAG, and others.  All 32 I/Os are routed through 4-bit voltage-level translators, and then grouped to a set of 8 RJ-45 jacks.  Of each of the 4 chip ports, the A jack has pins 1-4 and 7,8, while the B jack has pins 5-8 and 3,4.  The other two pins are GND and VCCIO for that bank.

Pre-made cables could be designed for common interfaces, such as AVR-ISP or JTAG, or include extra components if needed for protocols such as I2C (the FTDI chips require DI/DO be tied together externally, for instance).

I have a software framework underway that will interface with this board and allow you to stack all sorts of modules together to accomplish what you’re after.  An example would be an AVR ISP module that exposes a custom API.  Underneath it would need to talk to 4 pins (MISO,MOSI,SCK,RST), and would use a standard connection API to be attached to a module underneath that provides those resources.  If you hook it to dumb bitbang pins, the ISP code will hammer out the protocol the hard way.  However, if you hook it up to pins that are aware that they can be controlled by an SPI module of some kind, the ISP code would make use of the SPI interface and give you radically faster programming speeds.  This way you can shuffle your use of the RJ-45 ports to best match your requirements for particular ports and acceleration needs.

I plan on developing a very similar board based on an ATxmega128A1 that will have the same 8 connectors in roughly the same arrangement, but add another 4 connectors for A/D and D/A outputs, and possibly add an LPC memory bus on a different connector.  The memory bus would also have an FT2232 for interface to the host computer.  The remaining port may connect with another microcontroller (maybe via backpack?) that could do all sorts of interesting things with the VCCIO pins, e.g. making them inputs or outputs, suppling particular voltages, etc.  The sum of these enhancements would mean an extremely fast device capable of running things like AVR-ISP, AVR-PDI, JTAG, 1-wire, and other protocols with microcontroller assist.  A serialization format between modules would allow compatible modules to be shoved “down” into the hardware.

I also have a tiny version based on the FT232R, which can provide both RS-232 and 12-bit I/O (only 10 with RS-232 active).  Unlike the FT4232, there is no sync-serial engine, so everything would have to be done via bitbang…

FT232R Logic Helper

I have the two boards shown actually fab’d, but I haven’t put the parts on them yet.  The software is much more theoretical at this point ;-(

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Isolated USB cable, hub

2010/03/01

The next design I’m showing off is a tiny little board (1.4″ x 0.45″) that houses both an ADuM4160 USB 2.0 low/full-speed isolator, and an ADuM5000 100mW power isolator.  The two together form the core of a fully-isolated USB cable, which means you can safely connect your externally-powered device to your computer without any worries about where the relative ground potentials are.  This is critical for my main contract, because each board takes power from further and further down a main power bus, which means that even after the regulators do their thing, the ground potential on each subsequent node on the wire is different from the previous.

The ADuM4160 requires power on both sides of the transformer isolation barrier to run its encode/decode circuitry, which is why the ADuM5000 is required to provide power.  The upstream port of a USB device does not provide any power to the cable, so there’s no power for the device side of the isolator without the ADuM5000.  However, the 100mW limit means you really can’t run most bus-powered devices off the isolator.  OTOH, why would you be putting a ground isolator on a bus-powered device anyway…?

Isolated USB cableThe other design is a 7-port USB hub based on the same concept.  The upper-left port is the upstream, the remainder are downstream.  All 8 ports are fully isolated for both USB and power.  The 100mW limit of the upstream ADuM5000 should be sufficient to drive the 7 downstream ADuM4160/ADuM5000 pairs as well as the TUSB2077A hub chip, but not provide any power at all to even the lowest-power of devices…

Isolated USB hub

I haven’t had luck yet getting the cable isolator to work, due to a combination of problems not the least of which was the lack of proper silkscreen in the parts library footprint I stole.  It helps if the ADuM5000 isn’t backwards, eh?  I haven’t gotten back to trying to finish that because the memories of spending a week bashing my head bloody against the problem are still too painful.  I’ll get to it soon though, because I will need a quantity of them very shortly.  The hub is still sitting on my desk as a bare PCB, since I don’t really want to start sticking some $70 of parts on the board until I know the smaller version works…

Once they are confirmed working, I plan to offer them for sale somehow.  I know there’s interest, because only a few days after posting to the DorkbotPDX list about them, I got an email from someone entirely unrelated to dorkbotpdx about wanting to buy some. Go Google!